What kind of machinery and equipment are needed to produce 1m * 10m rubber sheets?
https://www.qdsanyang.com/product/frame-type-vulcanizing-machine
Continuous Calender and Vulcanizing Press Production Line
Finished Products: Continuous rubber sheet materials, width 1000mm, thickness 5–15mm, cut directly into 10m sections, high output, uniform thickness, smooth surface.
I:Front-stage mixing machine(Essential for all rubber production)
Rubber Kneader
X(S)N-75L/110L (options available)
Function: Raw rubber + carbon black / fillers + vulcanizing agent are mixed in a closed system, resulting in uniform rubber without dust
Conveyor + automatic feeding hopper
II.Open Mixing Mill
XK-450/XK-550 (roller surface width ≥ 1100mm)
Function: After mixing, thinning, degumming, and cooling to produce rubber sheets for feeding into the calender.
III.Rubber Calender
Three-roll calender XY-400/1200
Effective width of the roller surface: 1100mm
Hydraulic adjustment of roller spacing for stable production of 5–15mm thick films
Advantages: Smooth surface, extremely strong thickness consistency, suitable for industrial high-end rubber sheets resistant to oil, acid and alkali
III.Cooling Machine and auxiliary device
Six-roll water-cooled cooling unit
The film material is cooled to below 40℃ to prevent premature vulcanization.
Traction machine + automatic winding machine (width 1000mm)
Cutting machine (auxiliary)
Automatic metering, set to automatically cut at 10m and change rolls, precisely output 10m standard sections.
IV.Vulcanizing Press
Plate vulcanization machine: Model XLB-Y1200x5600/2250T (cooling ends reserved at both ends, continuous vulcanization)Hot plate, width 1200mm, length 5600mm. It can press a single 1m×5m rubber sheet, with a thickness of 5–15mm. Multiple layers of hot plates can increase production capacity.
Key selection criteria (for 5–15mm, 1000mm width)
1.The effective width of all molding equipment must be ≥ 1100mm;
2.The adjustment range of the lamination thickness must cover 5–15mm;
3.The metering and cutting function of the winding belt allows for direct production of standard 10m-long rubber sheets.
Learn more about rubber products and follow this link. https://en.wikipedia.org
